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Eddy Current Separator

Maximize Foam Recycling Efficiency with JWR EPS and Foam Densifiers

The need for efficient and effective metal separation is essential in many industries, particularly in recycling facilities, where non-ferrous metals like aluminum and copper need to be separated from other materials. An Eddy Current Separator offers a state-of-the-art solution for recovering non-ferrous metals from waste streams, providing both environmental and economic benefits.

An Eddy Current Separator uses a powerful magnetic field to force non-ferrous metals out of the waste stream, ensuring these valuable materials can be recovered and recycled. This technology is widely used in recycling centers, scrap yards, and industries that generate metal waste as part of their operations.

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Dings Eddy Current Separators: 9900 Eccentric Model

sku Product SKU:  Eddy Current Separator

The Dings Eddy Current Separator: Eccentric 9900 Model is built to efficiently recover non-ferrous metals to non-metallic material, delivering higher recovery rates, longer equipment life, easier maintenance, and lower labor costs. Designed for demanding industrial environments, these separators utilize powerful rare earth magnets and an eccentric rotor design to eliminate hours of manual sorting.

With customizable options, the separator can be integrated with the adjustable splitter for faster recovery time. The Eddy Current Separator is a dependable solution for businesses wanting to maximize efficiency and reduce the man-hours of manual sorting. 

Key Benefits

  • 8-inch diameter magnetic rotor delivers great separation performance for fractional-sized non-ferrous material applications
  • Easily integrates into existing processing lines
  • Ideal for handling dirty, dusty, and severe outdoor environments on job sites
  • Available with adjustable splitter with clear inspection doors
  • Simple, fast belt replacements taking 15 minutes or less
  • Ideal for recycling facilities, material recovery operations, waste-to-energy plants, compost facilities, and auto shredder processing

Specifications

Magnetic Pulley Diameter 16” (Rotor 8”)
Belt Width up to 60”
Rotor Speed up to 3000 rpm

 

Features

  • Double layer shell design
  • Deep magnetic field increasing non-ferrous metal recovery from your product stream
  • Polyurethane wear resistant belt with corrugated side walls for material containment and long life
  • Belt motor moves with take-up assembly for easy tracking and adjustment
  • Easy to remove panels give access to bearings and makes endless belt replacement simple
  • Oversized, high speed rotor bearings & shaft
  • Stainless steel rotor shell with fiberglass wear shield

Compatible Options

USD 0.0000

Dings Eddy Current Separator: 9500 Concentric Model

sku Product SKU:  9500

The Dings Eddy Current Separator: Concentric 9500 Model is built to efficiently recover non-ferrous metals to non-metallic material, delivering higher recovery rates, longer equipment life, easier maintenance, and lower labor costs. Designed for demanding industrial environments, these separators utilize powerful rare earth magnets and an eccentric rotor design to eliminate hours of manual sorting.

Available with customizable options, including the adjustable splitter, the separator can be tailored to the operator’s request. The Eddy Current Separator is a reliable solution for maximizing non-ferrous metal recovery, improving operational efficiency, and reducing the labor required for manual sorting. 

Key Benefits

  • 13-inch diameter magnetic rotor delivers enhanced performance for larger shredded material applications
  • Easily integrates into existing processing lines
  • Ideal for handling dirty, dusty, and severe outdoor environments on job sites
  • Available with adjustable splitter with clear inspection doors
  • Ideal for recycling facilities, material recovery operations, waste-to-energy plants, compost facilities, and auto shredder processing

Specifications

Magnetic Pulley Diameter 13"
Belt Width up to 72”
Rotor Speed up to 1500 rpm

Features

  • Triple layer shell design to protect important components
  • Simple, fast belt replacements taking 15 minutes or less
  • Polyurethane wear resistant belt with corrugated side walls for material containment and long life
  • Belt motor moves with take-up assembly for easy tracking and adjustment
  • Easy to remove panels give access to bearings and makes endless belt replacement simple
  • Oversized, high speed rotor bearings & shaft
  • Stainless steel rotor shell with fiberglass wear shield
  • High frequency magnetic pole reversal provides superior metal separation

Compatible Options

USD 0.0000

Dings Eddy Current Separators: 9100 Concentric

sku Product SKU:  9100

The Dings Eddy Current Separator: Concentric 9100 Model is built to efficiently recover aluminum cans, delivering higher recovery rates, longer equipment life, easier maintenance, and lower labor costs. Designed for demanding industrial environments, these separators utilize powerful rare earth magnets and an eccentric rotor design to eliminate hours of manual sorting.

With customizable options, the separator can be integrated with the adjustable splitter for faster recovery time. The Eddy Current Separator is an efficient, dependable solution that reduces manual sorting while improving material recovery and processing. 

Key Benefits

  • 7-inch diameter magnetic rotor
  • Easily integrates into existing processing lines
  • Ideal for handling dirty, dusty, and severe outdoor environments on job sites
  • Available with adjustable splitter with clear inspection doors
  • Simplified maintenance with easily removable access panels
  • Ideal for recycling facilities, material recovery operations, waste-to-energy plants, compost facilities, and auto shredder processing

Specifications

Magnetic Pulley Diameter 7"
Belt Width up to 48”
Rotor Speed up to 3000 rpm

 

Features

  • Triple Layer Shell Design
  • High frequency magnetic pole reversal provides superior metal separation
  • Stainless-steel interior rotor shell around high strength rare earth magnets
  • Polyurethane or nitrile wear resistant belt
  • Belt motor moves with take-up assembly for easy tracking and adjustment
  • Oversized, high speed rotor bearings & shaft
  • Heavy duty structural steel I-beam frame and support structure

Compatible Options

USD 0.0000

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How Does an Eddy Current Separator Work?

Eddy current separation relies on a rotating magnetic drum that generates a strong, alternating magnetic field. When non-ferrous metals, such as aluminum or copper, pass through the magnetic field, they are repelled and pushed out of the waste stream, while non-metallic materials pass through unaffected. This method allows for the efficient recovery of valuable metals that might otherwise be lost in the waste stream.

 

Why Choose JWR’s Eddy Current Separator?

  • High Recovery Rates
    An Eddy Current Separator from JWR is designed to maximize metal recovery rates, ensuring that non-ferrous metals are efficiently separated and captured. This leads to higher recycling rates and increased revenue from the sale of recovered metals.
  • Durable and Reliable
    Built with heavy-duty materials and designed for continuous operation, the Eddy Current Separator is engineered to withstand tough environments. This reliability minimizes downtime and maintenance, ensuring consistent performance in high-demand settings.
  • Eco-Friendly Solution
    Recovering and recycling non-ferrous metals helps reduce the need for virgin metal production, lowering the environmental impact of mining and refining processes. The Eddy Current Separator enables businesses to contribute to a more sustainable economy by reducing waste and increasing recycling rates.

 

Key Benefits of the Eddy Current Separator:

  • Increased Metal Recovery: Efficiently separates non-ferrous metals like aluminum, copper, and brass from mixed waste streams, increasing recycling revenue.
  • Cost-Effective Solution: Reducing metal waste means fewer materials sent to landfills and lower disposal costs.
  • Improved Sorting Efficiency: The high-speed processing capabilities of the Eddy Current Separator allow for faster and more precise material sorting, boosting overall operational efficiency.
  • Versatile Applications: Suitable for a wide range of industries, including recycling, waste processing, metal recovery, and manufacturing.

 

Applications for an Eddy Current Separator from JWR:

  • Recycling Facilities: Recycling centers benefit greatly from Eddy Current Separators, as they allow for the efficient recovery of valuable metals that can be sold for recycling.
  • Scrap Yards: Scrap yards can use Eddy Current Separators to extract non-ferrous metals from mixed materials, increasing the value of recovered scrap.
  • Waste Management: Waste processing facilities use Eddy Current Separators to remove metals from household or industrial waste streams, reducing landfill waste and increasing recycling rates.

 

Why Partner with JWR?

JWR Inc. provides industry-leading equipment that delivers reliable, efficient performance. Eddy Current Separators are designed to help your facility recover more valuable metals, increase recycling rates, and lower operational costs. Our expert team is here to help you select the right separator for your specific needs and offer ongoing support to ensure optimal performance.

 

Contact Us for More Information

Interested in improving your metal recovery process? Contact JWR Inc. today to learn more about our Eddy Current Separators and how they can benefit your recycling or waste management operation.

Looking for quality equipment?

JWR is your full service equipment supplier. We supply a full line of equipment to provide solutions to any recycling and waste handling situation. We offer the full package starting with site consultation, equipment selection, installation,mounting, logistics, repair service and planned maintenance. We will customize a complete package from concept to startup to meet your specific needs.

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